Tag: pump systems

Common Misconceptions Regarding Pumping Systems

When it comes to pumping systems, there’s a lot that people get wrong. And while some of these things seem small, they can prevent you from truly getting the most out of your system. 

Let’s go over a few common misconceptions, and get into the truth! 

Pumping System Technology Is Outdated

There are outdated pumps out in the world—but the recent technology is more than keeping up. Smart pumps are able to deliver all kinds of data, like performance parameters and activity information. They can also self-adjust pump operations in response to changes in demand. 

Essentially, the modern pump can increase efficiency and decrease downtime—saving you money in the long run. 

Pumping Systems Are Always Too Big

If a pump is oversized, it usually means there’s a safety factor built in, i.e., it’s big to properly account for uncertainty in pressure and flow requirements. This can be helpful considering that an undersized pump will result in low efficiency. Implementing proper commissioning during installation can help limit the effect of an oversized pump. 

Installation Is the Most Expensive Part of Pumping Systems

The initial purchase and installation costs are typically thought of as the biggest investments when it comes to owning a pump—but it’s not necessarily true. The truth is that energy and maintenance make up the majority of the expense. This is due in large part to the long expected lifespan of your typical pump—about 20 years! 

Problem? Your Pump’s Probably the Cause

When operational inefficiency is happening, it’s not uncommon for most people to point fingers at the pump. But pumps actually offer high efficiency naturally—the problem comes in with pump operation. The flow rate and pressure of your pump systems draw a good bit of energy. So the efficiency of your system is directly linked to the type of pump you choose as well as control. 

Get the Most Out of Your Pumping Systems

Few things operate at their maximum efficiency without a few adjustments. Getting to know your pumping systems inside and out will help you avoid the myths we’ve addressed in this blog, and ensure that you get the most out of your equipment!In order to get the most out of your equipment, you need the right partner, too. At Vulcan Pumps, we specialize in designing high-quality pump systems that are made right here in America. We’re ready to work with you and make whatever changes you need for your specific industry and application needs. Because we own our own patterns, we can pour the right material at a reasonable price and lead-time. Get in touch with us, and find out how we can help you today.

Why Maintaining Your Slurry Pump Matters

When it comes to demanding industries like mining, steel production, and power generation, it’s not uncommon for slurry pumps to reach their breaking point before being taken care of. Unfortunately, even though this method of maintenance can lead to serious problems with machinery as well as costly downtime, too many industry professionals opt for this short-sighted way of doing things. 

Keep reading for some expert advice on slurry pump maintenance, and how it will save you time and money in the long run!

The Importance of Maintaining Your Slurry Pump

Aside from helping you avoid even costlier repairs and downtime in the future, proper slurry pump maintenance is crucial to getting the best possible performance out of your machinery. With the proper monitoring, you can be sure you fix little problems before they become big ones. 

Make sure you’re looking out for strange sounds, spikes in things like vibration or temperature, leakage, and more to keep your slurry pump in tip-top condition!

How to Maintain Your Slurry Pump to Avoid Failures

There are several specific things you can keep an eye on to avoid machine failure. Keep reading for a short checklist of things you can look for on your maintenance rounds to make your slurry pump last as long as possible. 

Premature Bearing Failure

Inadequate gland seal maintenance is one of the biggest contributing factors to bearing failure. Applying the right lubrication consistently—and adjusting the seal regularly—can help you avoid premature failure. 

Vibration as an Indicator of Health

Because all machines vibrate, slurry pump vibration can act as one of the earliest indicators of health. When monitoring your slurry pump’s vibration, you’ll want to be on the lookout for any changes. An exponential growth curve in vibration readings typically indicates that the machine is nearing the end of its life—while a sudden spike in vibration typically means a problem that could be solved. 

Throatbush Wear Rate

The throatbush has the shortest life compared to other components in your slurry pump. This means it has a significant impact on the overall efficiency and lifespan of your slurry pump. Adjusting and fine-tuning the throatbush can extend the life of your pump by 50%. 

Use Preventative Maintenance to Extend the Life of Your Slurry Pump

Don’t operate like other companies in your industry. Take the preventative maintenance approach, extend the life of your slurry pump, and avoid costly downtime with maintenance know-how and a trusted maintenance partner. Contact Vulcan Pumps today.